Electrical design
Electrical design and control panel manufacturing.
We design the electrical side of your process, build the control panels, and install, wire and commission them. From HV and LV design through manufacture and installation to inspection and documentation, in several languages on request.
Design, panel build and installation from one source.
Electrical design is where the reliability of the whole process is decided. A design error later shows up as an overheating panel, signal interference, badly rated protection or a machine that fails the conformity assessment for CE marking. Fixing it on site is always more expensive than in the design. That is why we design with operation, maintenance and future expansion in mind, not just the lowest material cost.
We produce electrical designs for new build and refurbishment of process plants: HV and LV distribution, instrumentation and control, process control systems and industrial networks. The design is followed by bespoke control panel manufacturing, installation, wiring, commissioning and testing of the electrical equipment, and inspection. One supplier is responsible for the result, not three companies passing faults back and forth. We also supply panels for fibre-optic industrial networks with redundant routes that link the control systems of an entire plant.
The same team also programs the PLCs and control systems, so the panel is built with the real software, diagnostics and future servicing in mind. We also prepare machines imported from abroad for conformity assessment and CE certification, and we produce documentation for foreign investors in several languages. On refurbishments we plan the tie-in between new and old sections so the shutdown is as short as possible. After handover we remain available for service, modifications and further construction phases.
What we deliver on the electrical side.
HV and LV electrical design
Designs for power distribution, supplies to process equipment and substations, from the study through the detailed design to as-built drawings.
Bespoke control panel manufacturing
Power, control and I&C panels including switchgear, PLC and communication, built and tested to EN 61439.
I&C and process control systems
Instrumentation and control and process control systems. Measurement and control loop diagrams and selection of sensors and actuators.
Installation, wiring and commissioning
On-site electrical installation, cabling, connection of machines and process equipment, commissioning and testing of all electrical equipment.
Inspection and machine safety
Inspection and testing of electrical installations, electrical equipment of machines to EN 60204-1 and preparation for CE certification.
Fibre-optic industrial networks
Redundant fibre-optic process networks with panels for optical nodes, attenuation measurement and link certificates.
What the delivery includes.
We deliver the electrical side turnkey, with documentation ready for acceptance and for service.
- Study, design documentation and detailed design
- Diagrams of control functions, interlocks, measurements and control loops
- Manufacture and routine testing of control panels
- Supply of cables, cable routes, instruments and switchgear
- On-site electrical installation, wiring and commissioning
- Inspection of electrical installations and inspection reports
- As-built documentation, multilingual on request
- Warranty and post-warranty service
Standards and technologies
How the cooperation works.
Consultation
We come to you, look at the operation or the brief and tell you what makes sense. Without obligation.
Concept and quote
Technical design, scope, schedule and price. Always with a reserve for what practice reveals.
Implementation
Engineering, manufacturing, installation, programming and commissioning. One team, one responsibility.
Operation
Operator training, documentation and a service contract according to how critical the technology is for your production.
Related services.
PLC programming
PLC control systems, HMI operator panels and SCADA for Siemens, Rockwell, ABB, Omron and Schneider.
Instrumentation and control
Turnkey I&C and process control systems: sensors, actuators, control loops, panels and the control system.
Line retrofit
Modernisation of machines and lines: new controls, drives, sensors and safety with minimal downtime.
Frequently asked questions.
Did not find your answer? Write to us and we will reply within 24 hours.
How much does electrical design and a control panel cost?
The price of the design depends on the scope of the process, the level of documentation and the number of disciplines that need coordinating. The price of a panel is determined mainly by the switchgear, the number of outgoing circuits, the control equipment and the required IP rating. We give a fixed price after a site visit or based on a technical brief.
To which standards do you build control panels?
We design and test panels to EN 61439 (STN EN 61439 in Slovakia, ČSN EN 61439 in the Czech Republic) and the electrical equipment of machines to EN 60204-1. Every panel undergoes a routine test before dispatch and comes with documentation.
Do you also carry out inspection of electrical installations?
Yes. After installation and commissioning we carry out inspection and testing of the electrical equipment and issue inspection reports. We can also provide periodic inspections under a service contract.
Can you deliver the electrical side for a foreign investor?
Yes. We produce design and operating documentation in several languages and prepare it to the requirements of the foreign investor or the equipment manufacturer.
Can you prepare a machine from abroad for CE certification?
Yes. We assess the machine's electrical equipment and safety functions, remove nonconformities with European standards, modify the control panel and PLC program and prepare the documents for the conformity assessment. This is how we brought production units supplied from abroad into continuous operation, for example.
What is the difference between I&C and a process control system?
I&C, instrumentation and control, covers the sensors, actuators and control loops for individual variables. A process control system is the higher-level control system for the whole process, bringing measurements, control loops, sequences, protection and visualisation together into one whole.
Send us your brief or a schematic.
A description of the process, a single-line diagram or your panel requirements is enough. We will get back to you within 24 hours with an estimate of scope and timescales and a free consultation.